智能軸承加熱器是根據(ju)電(dian)磁感應的(de)原(yuan)理,交(jiao)變的(de)電(dian)場產(chan)生了(le)交(jiao)變的(de)磁場,再(zai)利用(yong)交(jiao)變磁場使(shi)被(bei)加(jia)熱(re)(re)工件產(chan)生渦(wo)流(liu)達到加(jia)熱(re)(re)的(de)效果。具體是為當(dang)逆變橋(qiao)對角功率器(qi)件以接近電(dian)路諧(xie)振的(de)頻率交(jiao)替(ti)觸發(fa)(fa),負載(zai)感應線圈在通(tong)過(guo)一定頻率的(de)電(dian)流(liu)時(shi),線圈中會(hui)產(chan)生交(jiao)變磁通(tong)的(de),金屬(shu)在交(jiao)變磁場作用(yong)下(xia)產(chan)生的(de)渦(wo)流(liu),會(hui)使(shi)金屬(shu)發(fa)(fa)熱(re)(re)的(de)過(guo)程。
軸(zhou)承加熱器電(dian)(dian)(dian)(dian)源的基本組成包括可控或不(bu)可控整(zheng)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)路(lu)(lu)、逆(ni)變(bian)器和控制電(dian)(dian)(dian)(dian)路(lu)(lu)。整(zheng)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)路(lu)(lu)把(ba)50Hz 交流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)轉換為直(zhi)(zhi)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian);逆(ni)變(bian)器將直(zhi)(zhi)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)轉化為負(fu)載所(suo)需頻率的交流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian);控制電(dian)(dian)(dian)(dian)路(lu)(lu)為整(zheng)流(liu)(liu)(liu)(liu)電(dian)(dian)(dian)(dian)路(lu)(lu)提供(gong)(gong)移相控制觸發脈沖,和為逆(ni)變(bian)電(dian)(dian)(dian)(dian)路(lu)(lu)提供(gong)(gong)驅動脈沖。
軸承(cheng)加熱(re)(re)器鉆桿多采(cai)用(yong)管(guan)端與(yu)工具對(dui)焊(han)連接(jie),焊(han)縫(feng)與(yu)其熱(re)(re)影響區是強度(du)的(de)薄弱環節。因此要對(dui)它進行(xing)(xing)一(yi)定的(de)熱(re)(re)處(chu)理(li)。采(cai)用(yong)感應加熱(re)(re),可按熱(re)(re)處(chu)理(li)工藝的(de)要求(qiu)對(dui)焊(han)縫(feng)進行(xing)(xing)局部(bu)加熱(re)(re)。
焊縫對與整根管(guan)(guan)(guan)子(zi)而言,只是一個局部,特別是對大口(kou)徑鋼管(guan)(guan)(guan),對焊縫采用局部感應加(jia)熱比(bi)(bi)管(guan)(guan)(guan)子(zi)的整體(ti)加(jia)熱能(neng)節省很多能(neng)量,其能(neng)耗(hao)與滲(shen)碳、氮化與調質相比(bi)(bi)較有(you)極大的優(you)勢,具有(you)高附加(jia)值。